Champion Industries Manages Risk and Gains Efficiency with Microsoft Dynamics AX

A century-old commercial dishwasher manufacturer replaced an end-of-life ERP with Microsoft Dynamics AX, implemented by Sunrise across its U.S. and Canadian divisions.

Champion Industries is a midsize manufacturer of commercial dishwashers, glass washers, and related products, sold through a direct sales channel to hospitals, schools, restaurants, and correctional facilities. Headquartered in Winston-Salem, North Carolina, with a second division in Ontario, Canada, Champion is a subsidiary of the Ali Group, an international commercial foodservice equipment company based in Milan, Italy. With more than a hundred years in the business, Champion has earned its reputation as “The Dishwashing Machine Specialists,” engineering and manufacturing both stock and custom equipment — from compact glasswashers to complex flight machines capable of cleaning and sanitizing up to 20,000 wares per hour.

CUSTOMER PROFILE

Customer: Champion Industries, a subsidiary of the Ali Group

Industry: Discrete manufacturing

Regions: United States and Canada

Products and services:
Microsoft Dynamics AX (finance, manufacturing, and supply chain management)

SITUATION

Champion ran its finance, manufacturing, and supply chain on an aging ERP — Business Planning and Control System (BPCS), first implemented in 1989 — that had reached the end of its lifecycle. When the company that licensed the product went bankrupt, reliable support became both costly and hard to find, and the risk to the business grew:

  • An end-of-life legacy system that was difficult to support and use
  • Loss of reliable, affordable vendor support after the provider went bankrupt
  • No visibility into inventory tracking of serialized component parts
  • A platform that was constraining, rather than supporting, business growth

Risk mitigation became the primary driver behind Champion’s search for a successor.

SOLUTION

After evaluating more than 30 solutions, Champion chose to replace BPCS with Microsoft Dynamics AX, selecting Sunrise Technologies — a local Microsoft Gold Certified Partner — to deploy and support it. Sunrise led go-lives across both of Champion’s divisions, in Winston-Salem and Ontario, and Champion later upgraded the system to extend its investment. The solution delivered:

  • A modern technical architecture built to configure and scale as Champion grows
  • End-to-end traceability of inventory across the supply chain, including serialized component parts
  • A single integrated platform for finance, manufacturing, and supply chain
  • A clear Microsoft roadmap for additional features and version releases
  • Sunrise’s blend of Dynamics AX product expertise and manufacturing industry experience, speeding time to value

OUTCOME

On Microsoft Dynamics AX, Champion enters and processes sales orders 60 percent faster, saving employee hours and related costs. The move also unified the business on one platform across its U.S. and Canadian divisions, with results including:

  • An integrated finance, manufacturing, and supply chain solution on a single platform
  • One system across the U.S. and Canada, reducing IT costs
  • Improved manufacturing efficiency and quality
  • Serialized component-part tracking that speeds identification and resolution of production issues
  • Real-time data for more informed business decisions
  • Reduced training time for new employees, aided by the familiar Microsoft interface
  • An adaptable, scalable platform that grows with the business

“We had to find a product that we could rely on. We wanted to make sure we found and implemented an ERP system that had a good future. We believe that Microsoft Dynamics AX is the most cost effective, full featured ERP system in the market today and successfully installed it at two sites in the United States and Canada. We have an outstanding partnership with Sunrise and continue to work together to fine tune Microsoft Dynamics AX for greater return on our investment.”

Jack O'Connor, Director of Planning and Technology, Champion Industries